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By Robert Janis

A History of Running On Klotz Lubricants

Klotz LubricantsFace it! If you race ATVs you are probably obsessed with the desire to avoid heat and friction from ruining the engine. Many companies offer lubricants to prevent the ordeal. Klotz Synthetic Lubricants, based in Fort Wayne, Indiana, is one company that sets a racer’s mind at ease. It offers 36 products including gasoline's that help make the engine run smooth and cool.

The company was founded in 1959 by John C. Klotz Jr. He was a racer and he was concerned about the proper lubrication of the engine of his racing machine.

The company employs 15 people and has been offering products for ATV enthusiasts almost as long as there’s been ATVs. “Our synthetic lubricants have always been popular with two-stroke motorcycles and ATV racers,” explained Straughton Wade, communications director for Klotz. “Since the dramatic increase in four-stroke machines in racing we have developed several synthetic lubricants that meet these demands as well.” He added that Klotz synthetic lubricants also are ideal for utility quads.

Klotz offers synthetic lubricants rather than conventional oils. In a paper available on the company’s website (http://www.klotzlube.com) titled Synthetic Lubricants Explained, advantages to synthetic lubricants over conventional oils is discussed.

Synthetic Lubricants Explained notes that synthetic lubricants were developed because conventional oils are unable to withstand the demands a jet turbine engine offers them including temperatures of more than 900 degrees Fahrenheit. Synthetic based lubricants can protect under these harsh conditions. Moreover, there are several types of lubricants. The paper explained that since synthetic lubricants are made from molecules with an organic or mineral origin, engineers can formulate a lubricant for a very specific application. There are Gasoline Fuel Synthetics and Alcohol Fuel Synthetics. The Gasoline Fuel Synthetics are designed for use in vehicles in which the engine fuel is gasoline.

Alcohol Fuel Synthetics are developed for use in vehicles in which the main fuel used by the engine is methanol alcohol or nitromethane. Klotz claims that they are unique in the industry in offering an alcohol fuel synthetic. Klotz synthetic lubricants are static lubricants. They need no motion to create a film of lubrication protection. “Klotz synthetic lubricants have such a high degree of film strength that they actually roll with the engine parts and resist shearing or flattening. The film of protection is always there, even when the engine is in storage and during start up. Conventional oils are dynamic.... they need motion to create a film of protection. This means that during start up, for a brief period of time there is no protection until there is sufficient motion to create a film of lubrication.”

50:1 2-Stroke TechniPlate TC-W3
50:1 2-Stroke TechniPlate TC-W3

Advantage of synthetic lubrications over conventional lubrications are partly based on the mixture of the lubricant. Synthetic lubricants are naturally multi grade while conventional oils are naturally monograde. Polymers are added to conventional oils to make them multi grade. During the normal operation of an engine the polymers break down and conventional oils loses their multi grade ability and return to being mono grade. Synthetics have excellent low and high temperature viscosity retention and thermal stability. They will remain fluid at much colder temperatures than conventional oils. For example, Klotz synthetics will remain fluid at much colder temperatures than conventional oils and withstand engine temperatures of up to 450 degrees Fahrenheit. Conventional oils break down at 300 degrees Fahrenheit, said the paper.

Moreover, synthetic lubricants have a much lower pour point than conventional oils. The pour point helps determine at what temperature the lubricant will still flow freely. Oxidation causes an oil to loose its lubrication properties with the varying temperatures. Acid is a byproduct of the combustion process and synthetics have a much higher degree of resistance to contamination than conventional oils.

Synthetics have a much higher viscosity index numbers than conventional oils. The higher the number the better a lubricant will hold a constant flow rate as the temperature changes. Synthetic lubricants have a superior lubricating capacity. Friction is reduced to the proper balance. A crankshaft must spin freely in its journals and a piston must slide up and down in the bore with little resistance, but the piston rings still must seal. A complete lack of friction is not desirable. There must be a balance.

Conventional oils will evaporate at a higher rate than synthetics. During high RPM and temperature operation, oil is sometimes broken down into a fine mist, and evaporation takes place. Synthetics have greater resistance to this breakdown than conventional oils.

Chain Lube - Aerosol
Chain Lube - Aerosol
Foam Filter Oil - Aerosol
Foam Filter Oil - Aerosol

The company’s products list includes racing castor oil, 12 varieties of techniplates, transmission lube, gear lube, aerosol foam filter oil, aerosol filter oil, aerosol filter cleaner, aerosol plug and contact cleaner, aerosol chain lube, nitro power additive, octane, booster, COXOC power additive, 100 percent pure nitromethane, Hitrate racing gasoline concentrate, and seven gasoline's from 100 octane to 118 octane. The products are sold at ATV dealerships and can also be purchased at the Klotz website (http://www.klotzlube.com).

Klotz recently moved into a state of the art manufacturing facility which includes a research and development department. “We have equipment specifically dedicated to manufacturing small lab-run quantities and testing them for a variety of factors,” said Wade. “These lubricants make their way into the field and back to the lab for extensive testing. Oftentimes, a lubricant is never seen by the public until two or more years after development begins.”

Klotz sponsors racers and they help the company by testing products out in the field. “We frequently give test products to our racers, using their feedback to make adjustments and improve them for consumers,” said Wade. “For example, we gave Bill Ballance an oil to run in his ATV. When he was finished racing the GNCC he drained and returned the sample to us. We then used our digital testing equipment to determine the properties of the remaining oil so we could see just how effectively it protected his engine. We also use more subjective feedback directly from the racers and their experience in race conditions.”

Klotz sponsors pro racers including Bill Ballance, John Natalie, jr., Matt Smiley, Brandon Ballance, Bryan Baker, Johnny Gallagher, Mike Penland, Scott Kilby, Traci Cecco, and Stephanie Parton. The company sponsors a large number of amateur racers as well.

Events that Klotz sponsors include every GNCC race, the AWRCS events and other smaller individual events throughout the year, said Wade.

To receive a sponsorship from Klotz, Wade advised that you submit a resume to the company marked “Attention: Race Support.” “The main thing people forget about resumes is that you’re not trying to impress us with your race credentials, you’re trying to impress us with your ability to represent the sponsor,” said Wade. “Tell us who you influence and why sponsoring you will get us more exposure and publicity than another racer.”

The Klotz website includes the ability to purchase products and also gives details about those products. Moreover, there is a section called “Technical Information” which allows you to download tech papers on products and other information. Information on synthetic lubricants, choosing the right two-stroke lubricant, do’s and don'ts concerning gasoline's, and racing gasoline basics among other topics are available.

100 Octane Racing Gasoline KL-495
100 Octane Racing Gasoline KL-495
 

In do’s and don'ts for gasoline, the Klotz website suggested that you don’t use more octane than you need. “Over Octaning can actually reduce performance because of the slower burn speed of high-octane gasoline. Match the octane to the compression of your engine.

“Don’t trust gasoline from an unfamiliar supplier. How long has it been sitting in that underground tank, drawing moisture? Gasoline needs to be stored in a sealed drum to prevent contamination. Always carry octane booster to treat suspect gasoline.

“Don’t store gasoline in a regular plastic gas can for extended periods. The ‘light ends’ of the gasoline will seep out through the plastic container and evaporate, reducing the octane of the gasoline. In as little as 24 hours the gasoline has already begun to lose a substantial amount of the light ends. Use sealed metal containers for longer storage. Octane boosters can rejuvenate gasoline that has started to deteriorate.

“Don’t assume that all gasoline's with a given octane rate are the same. There are as many chemical formulations for 108 octane gasoline as there are gasoline suppliers. Some gasoline's will burn cooler than others and some will produce more horsepower. Find a gasoline that performs well in your application, then tune to that gasoline.”

In a tech bulletin titled “Choosing the Right Two-Stroke Lubricant” which can be accessed on the Klotz website, the company describes what lubricant to use in particular applications. The bulletin notes that Super TechniPlate® contains 80 percent TechniPlate Synthetic Lubricant and 20 percent Benol Racing Caster Oil. Super TechniPlate has the high film strength of castor oil with the clean burning characteristics of Klotz synthetics, the bulletin said. It blends with gasoline, methanol alcohol and nitromethane. It is designed for sustained high RPM applications using any type of fuel. Pre-mix only. Do not use in injection systems. ATC-W2 or TC-W3 lubricant is recommended as an after-run lubricant.

MX4 TechniPlate 10W/40
MX4 TechniPlate 10W/40

Original TechniPlate® is 100 percent synthetic and is cleaner burning without Benol or castor oil. It has the same benefits and used in the same applications as Super TechniPlate.

R50® TechniPlate R is designed for high RPM applications with gasoline as the fuel. The film strength is similar to castor oil but R50 still retains the clean burning characteristics of Klotz synthetics. Designed for racing applications. Pre mix only. Do not use in injection systems.

Benol® is a degummed racing castor oil specially blended to be much cleaner burning than ordinary castor oil. It works especially well in high RPM and elevated heat applications where other lubricants might not stand up. Klotz Benol has the highest level of film strength and protection. Pre-mix only. Do not use in injection systems. Blends with gasoline, methanol, alcohol, and nitromethane. Do not use in engines equipped with power valves or when temperatures are below 35 degrees Fahrenheit.

Klotz Lubricants has been making synthetic lubricants for more than 40 years. During that time they have walked the walk and talked the talk concerning synthetic lubricants. They should know what they’re talking about.

Klotz Synthetic Lubricants
7424 Freedom Way
Fort Wayne, IN 46818
Order Line: 800-242-0489
Tech Line: 260-490-0489
Fax: 260-490-0490


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