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2009 KAWASAKI MULE™ 4010 TRANS4X4®
The original transforming utility vehicle adds
digital fuel injection and electric power
steering to its repertoire

Mule 4010 Trans 4x4 Green

Mule 4010 Trans 4x4 Royal Dark Red |
A real two-for-one deal, the Kawasaki Mule™ 4010
Trans4x4® is a one of a kind utility vehicle,
with the ability to transform from a short bed
four-passenger 4x4 into an extended bed
two-passenger 4x4 in a few quick steps. Trans4x4
users can fold down the rear bench seat and
extend the cargo bed forward into the cab for
increased cargo capacity. When more than
two seats are needed, the Trans4x4 can be
quickly converted back to four-passenger mode by
reversing those same easy steps.
The wheelbase of the Mule 4010 Trans4x4 is 11.6
inches longer than a standard 4010, yet still
offers a tight turning radius and excellent
rough terrain capabilities. New digital
fuel injection (DFI) and electric power steering
(EPS) systems work in conjunction with
selectable four-wheel drive, a fully-automatic
transmission and a locking rear differential to
make the versatile Mule 4010 Trans4x4 an
outstanding choice for just about any utility
vehicle need. Bold new truck-like styling is
complimented by smooth car-like controls, a
revised dashboard layout and a tilting cargo
bed.
The new 2009 Mule 4010 Trans4x4 is powered by
a liquid-cooled 617cc four-stroke V-twin engine
with DFI. Managed by a digital Electronic
Control Unit (ECU), its DFI system compensates
for variations in atmospheric pressure, engine
and air temperature. This promotes easy starting
and gives the engine more precise and consistent
fuel metering for better throttle response and
reduced fuel consumption. The system
incorporates an automatic fast idle speed
control which activates when the engine is cold,
eliminating the need for a manual choke. The
system also regulates maximum engine speed,
eliminating the need for a mechanical governor.
The powerful engine is mated to a continuously
variable transmission (CVT), which is fine-tuned
for the Trans4x4’s higher passenger and cargo
capacity. The transmission features both high
and low ranges, plus reverse. Utilizing a
durable, low-maintenance shaft drive system,
power is transmitted to a dual-mode rear
differential that can be locked to maximize
traction, or unlocked for improved handling and
reduced ground disturbance when making tight
turns. The driver can also select four-wheel
drive for extra pulling power in difficult
conditions.
The addition of EPS means the low effort
rack-and-pinion steering on the Mule 4010
Trans4x4 is even easier to use than before. EPS
reduces turning effort by up to 30 percent,
especially in 4x4 mode or low speeds. The system
uses inputs from vehicle speed and torque
sensors to determine how much steering
assistance is required from the electric motor.
With the high/low-range, forward/reverse gear
lever and the four-wheel drive selector located
on the dash within easy reach, the operator is
able to devote more attention to driving and/or
negotiating rough or fragile terrain.
A smooth-riding MacPherson strut front
suspension works in conjunction with a heavy
duty DeDion type leaf spring rear suspension
system to provide the Trans4x4 with a
bed-extended 800 pound cargo capacity, or a 400
pound cargo capacity when in four-passenger
mode.
Stopping power is provided by four hydraulically
operated, self-adjusting sealed drum brakes that
are designed to resist intrusion from water, mud
or debris. 23-inch low-pressure tires
provide a comfortable ride and maximum traction
over a variety of surfaces, while minimizing
impact on fragile terrain.
In addition to bold new body styling, the
Trans4x4 also features a new dashboard with dual
glove boxes, driver and passenger cup holders,
retractable rear seat belts, and padded
rear-passenger grab handles. Its front hood can
be lifted with the pull of a dash-mounted knob
and allows access to a now deeper storage space,
which has convenient D-rings to help secure
cargo. Additionally, two lever latches make
opening and closing the tailgate a secure and
easy process. The extendable cab on the Trans4x4
is surrounded by the large-diameter steel tube
frame structure that meets federal Roll Over
Protective Structure (ROPS) requirements.
Convenience features on the new Mule 4010
Trans4x4 aren’t just limited to easy-access
latches or controls; they also extend to
owner-friendly features like the winch-ready
tabs located under its front grille. These tabs
significantly reduce the hassle of installing a
winch.
In addition to its stellar payload capacity, the
Mule 4010 Trans4x4 utility vehicle can tow up to
1,200 pounds with an optional draw bar. Other
popular accessories include an enclosed cab, cab
heater, snow plow, and soft or hard tops. These
and many other Authentic Kawasaki Accessories
are available through Kawasaki dealers.
Kawasaki Motors Corp., U.S.A. (KMC) markets and
distributes Kawasaki motorcycles, ATVs, personal
watercraft, utility vehicles and recreation
utility vehicles through a network of more than
1,500 independent retailers, with an additional
7,700 retailers specializing in Kawasaki power
products and general purpose engines. KMC and
its affiliates employ nearly 2,400 people in the
United States, with 400 of them located at KMC's
Irvine, California headquarters.
Kawasaki’s tagline, “Let the good times roll.™”,
is recognized worldwide. The Kawasaki brand has
become synonymous with powerful, stylish
motorcycles for over four decades. Information
about Kawasaki’s complete line of recreational
products and Kawasaki affiliates can be found on
the Internet at
www.kawasaki.com.
2009 Kawasaki Mule™ 4010 Trans4x4®
Features and Benefits
At a glance…
- New digital fuel injection (DFI) system
- New electric power steering (EPS) system
- All-New Styling
- New Dashboard
- Two or four seats with revolutionary
transformable design
- Fully Automatic Transmission with Selectable 2-
or 4-Wheel Drive
Transformable Cargo Bed
- Two rows of seats easily accommodate up to four
people
- It can be transformed from a four-passenger to a
two-passenger off-road utility vehicle with the
rear seat folded down and the cargo bed expanded
to carry larger payload (From 400 lbs. with 4
passengers to 800 lbs. with 2 passengers,)
- Rear bench seat includes retractable seat belts
and padded rear-passenger grab handle
Liquid Cooled, V-Twin Engine
- Four-stroke, 617cc V-Twin industrial engine
produces exceptional torque at low engine speeds
- Modern four-stroke design with overhead valves
for efficient running and good fuel economy
- Large capacity radiator and fan maintain
consistent engine temperatures, even in hot
climates
- Rubber engine mounts minimize vibration, noise
and wear to maximize operation comfort and
diminish fatigue
Digital Fuel Injection
- Computer controlled fuel injection system
automatically compensates for atmospheric
pressure, air and engine temperature, for easy,
prompt engine starting under a variety of
conditions
- Automatic fast idle speed control eliminates the
need for a choke, allowing the operator to drive
off immediately after a cold engine start
- Throttle bodies feature sub-throttle valves for
optimum performance and drivability. The sub
throttles are located behind the main throttle
valves and controlled by the ECU for smooth
throttle response
- Automatic digital ignition system helps ensure
smooth efficient operation
- Maximum engine speed is controlled by the ECU,
eliminating the need for a mechanical governor
- Offers easy engine operation and reduced
maintenance requirements
Environmentally Friendly Emissions
- DFI precision reduces fuel consumption and cuts
exhaust emissions
- Positive crankcase ventilation system sends
blow-by gasses to the intake tract to be burned
in the engine
- Muffler features a U.S. Forest Service-approved
spark arrestor
Kawasaki Automatic Power-Drive System (KAPS)
- Fully automatic continuously variable
transmission (CVT) features forward high and low
and reverse, and helps keep the engine in the
right operating rpm for a variety of vehicle
speeds, loads, or terrain
- The CVT has a wide spread of drive ratios for
quick acceleration and ample pulling power
- Tuned to accommodate higher loads
- Large drive and driven torque converters
maximize engagement area of the thick and strong
drive belt for improved heat dissipation and add
durability
- High-flow cover helps cool the CVT while
providing superb splash protection and water
proofing
- Sheaves with high silicon type material for
increased durability
- An open sided drive pulley cools better for
longer belt life
- Offers adjustable belt deflection
Cab Frame Air Intake
- Draws engine air and converter cooling air from
the top of the cab frame where there’s less
dust, so the air filter stays cleaner longer
Torque Converter Air Filter
- Efficient intake cooling fan draws plenty of air
into the CVT
- Special air cleaner with easily replaceable
filter element cuts torque converter wear by
cooling it with filtered air
New Electric Power Steering (EPS)
- The EPS system reduces steering effort,
especially at low speeds when turning effort is
greatest
- Input from a vehicle speed and torque sensors
determine the amount of steering assistance
required from the system’s electric motor
- To keep from possibly draining the battery, the
EPS only operates when the engine is running
- When engine is stopped, more force is needed to
turn the steering wheel even if the ignition is
switched on
4-Wheel Drive with 2-Speed Transfer Case
- Selectable four-wheel drive gives the operator
traction options
- Shift to four-wheel drive and low range for
maximum traction in adverse conditions or select
two-wheel drive and high range to cut gear wear
and increase fuel economy
Dual Mode Differential
- Dual-mode rear differential can be “locked” for
extra pulling power and maximum traction or
unlocked when traveling across delicate terrain
Independent Strut-Type Front Suspension
- MacPherson strut long-travel front suspension
provide a comfortable ride and excellent
load-carrying capability
- Stiffer springs prevent bottoming and increase
ground clearance
DeDion Rear Suspension
- Overload-style leaf springs can handle heavy
loads, yet provide a smooth ride when the cargo
box is empty
- Semi-independent action
4-Wheel, Self-Adjusting Sealed Hydraulic Drum
Brakes
- Powerful, low maintenance four wheel brakes are
self-adjusting and feature extra sealing for
protection against mud, dust and debris
- The brake drums have an added flange and seal to
keep out mud and water
Wheels and Tires
- 23-inch tires with stiff sidewalls for an
improved the ride and added ground clearance
- The rear wheel bearings use two rollers in one
large bearing for added durability
- The wheel bearings seals on all four wheels have
3 lips for better protection
Front Hood with Storage Tub
- Large under hood storage tub holds cargo out of
site
- Offers quick, easy access with a push-button
latch
- Includes four D-rings for securing loads
Tilting Cargo Bed
- Steel cargo bed can carry up to 800 pounds and
tilts for quick unloading
- Thick tailgate panel and secure latching
tailgate locking pins reduces vibration and
noise, and adds durability
Rugged and Capable
- Can tow up to 1,200 lbs with optional Kawasaki
draw bar
- Meets federal Roll Over Protective Structure
(ROPS) requirements for wheeled tractors under
SAE J1194, 7.1.1, 7.1.2, 7.4, and 7.5, and also
meets FMVSS 216 roof crush resistance
requirement
- Bench seat can carry up to three
- Durable chassis includes winch-ready mounts to
simplify winch installation
Simple Maintenance
- The oil dipstick and filler tube are accessed
under the seat
- Cyclone-type engine air cleaner has meter to
indicate when to replace the filter
- An automotive-style fuse box is convenient and
uses blade-type fuses
All-New Bodywork
- New body features rugged, modern truck look
styling
New Dashboard
- Includes dual glove boxes
- Includes cup holders for both the driver and
passenger
Cab Features
- 12V DC outlet with 10 amp capacity
- The 2WD / 4WD lever is mounted on the dash for
easy access
- Relocated parking brake and coolant temperature
warning lights are easy to see
- Shift lever with Y-gate pattern eliminates need
for Hi-Lo switch lever
- Push-button headlight switch activates 35-watt
cat-eye headlights
- Hour meter and a horn are standard equipment
Popular Accessory Items
- Soft or Hard Top
- Windshield
- Winch
- Enclosed Cab
- Cab Heater
- Snow Plow
2009 Kawasaki Mule™ 4010 Trans4x4®
Specifications*
- Engine: Four-stroke, liquid-cooled, overhead
valve V-twin
- Displacement: 617cc
- Bore x stroke: 76 x 68mm
- Compression ratio: 10.3:1
- Carburetor: Digital Fuel Injection
- Air filter: Snorkel-type with cyclone-type
two-stage dry replaceable element
- Oil filter: Automotive-type spin-on canister
- Ignition: Digital electronic
- Electrical: 12V, 18 amp-hour battery, alternator
- Transmission: Continuously variable transmission
(CVT) with high and low range, forward, neutral
and reverse
- Final drive: Shaft, selectable four-wheel drive
with dual-mode rear differential
- Exhaust: Muffler with USFS-approved spark
arrestor
- Tires: 23x11-10 tubeless
- Front suspension / wheelbase: Independent,
MacPherson strut / 3.9 in.
- Rear suspension / wheelbase: Semi-independent,
DeDion axle with leaf springs and shocks / 2.8
in.
- Steering: Electric power assisted
rack-and-pinion
- Brakes: Four-wheel hydraulic drums, sealed
- Fuel capacity: 6.2 gal.
- Curb weight: 1,563 lbs.
- Overall length: 130.1 in.
- Overall height: 75.8 in.
- Overall width: 58.5 in.
- Wheelbase: 85.2 in.
- Ground clearance: 7.1 in.
- Roll over protective structure (ROPS): This
structure meets ROPS requirements for wheeled
tractors under SAE J1194, 7.1.1, 7.1.2, and 7.5
and meets the FMVSS 216 Roof Crush resistance
requirement
- Cargo bed dimensions (LxWxH): 50.4 x 47.7 x 11.3
in. / 15.6 cu. ft. (2-passenger mode)
30.3 x 47.7 x 11.3 (4-passenger mode)
- Load capacity: 1,330 lbs.
- Cargo bed capacity: 400 lbs. (4-passenger mode)
/ 800 lbs. (2-passenger mode)
- Towing capacity: 1,200 lbs.
- Turning radius: 12.8 ft.
- Top speed: 25 mph, governed
- Lights: (2) 30-watt sealed-beam headlights, (2)
5/21-watt taillight/stoplight
- Instruments: Parking brake warning light,
coolant temperature warning light, horn, 12V DC
outlet, speedometer
- Color choices: Woodsman Green, Dark Royal Red
- MSRP: $10,499
- Wholesale distributor: Kawasaki Motors Corp.,
U.S.A.
9950 Jeronimo Road
Irvine, Calif. 92618
(949) 770-0400
www.kawasaki.com
*Specifications are subject to change. Media are
encouraged to visit www.kawasakimedia.com for
most current specifications.
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