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2007 SUZUKI
QUADRACER 450

LT-R450 White

LT-R450 Yellow |
When introduced for 2006, the
QuadRacer LT-R450 changed the world of ATV
racing. Finally, after struggling
through years of expensive and time-consuming
modifications, ATV racers at all levels were
able to
buy – at authorized Suzuki retailers – a
race-ready ATV that required little race prep.
The QuadRacer LT-R450
was designed with the same spirit of
high-performance craftsmanship that Suzuki
engineers have infused
into products like the inimitable GSX-R
sportbikes.
This innovative machine’s success was proven on
ATV motocross tracks nationwide throughout 2006.
But
none more so than with the championship racing
efforts of Doug Gust, crowned the 2006 Champion
of the
WPSA Super Quad 450 Pro MX Division. Gust and
the Team Suzuki Yoshimura race team pulled off
the
title-winning effort during the quad’s inaugural
season, while at the same time finishing second
overall in
the ATVA Pro MX series. An important force in
the development of the QuadRacer LT-R450, Gust
helped
prove that the QuadRacer is ready to win at the
highest level.
Proving the quad’s mettle at the consumer level
are awards from the industry’s most noted
examiners – the
ATV media. The QuadRacer won titles in those
battles, too, earning “ATV of the Year” awards
from ATV
Sport magazine, ATV Rider magazine, ATV
Pathfinder.com, and The ATV Guide.
QuadRacer 450 features include:
Engine
Motivation for the QuadRacer 450 is derived from
Ricky Carmichael’s Motocross
Championship-winning
RM-Z450 motocross machine. The RM-Z450-based
engine for the QuadRacer 450 was designed to be
compact and durable, to have an awesome spread
of power, and maximum durability. The 450cc
liquidcooled,
DOHC engine features a lightweight Suzuki
advanced fuel-injection system with a 42mm
throttle
body, multi-hole type injectors with injection
volume based on engine rpm, intake air pressure
and throttle
opening in degrees all controlled by a high-spec
16-bit ECM.
The LT-R450 cylinder head utilizes a narrow
valve angle with a 13-degree intake valve angle
and a 13-degree
exhaust valve angle for an included valve angle
of 26 degrees. This narrow valve angle allows
for a compact
combustion chamber and a high compression ratio
of 12.0:1. Lightweight and durable titanium
valves
are used for maximum performance with an intake
measurement of 36mm and an exhaust measurement
of 29mm.
Lightweight, hollow camshafts are precisely
machined from forged steel billets and feature a
sulphonitriding
process for reduced friction and wear. Pistons
are forged aluminum with cutaway sides and oil
retaining
grooves and a new three-ring piston ring system
for maximum durability. Cylinders utilize Suzuki
Composite
Electrochemical Material (SCEM) coating for less
weight and improved heat transfer while the
clutch cover,
magneto cover and cylinder cover are all made of
magnesium for maximum strength and minimal
weight.
Lubrication for the QuadRacer 450 was built with
lessons learned from the Championship-winning
RM-Z450. The dry sump system divides the
crankcase into two internal compartments
creating a lower
center of gravity and shorter overall engine
height for improved handling. One compartment
houses the
crankshaft, which is allowed to spin freely and
allows for a lower crankshaft position, while a
separate
transmission compartment that acts as wet sump
for engine oil. The LT-R450 engine differs from
the
RM-Z450 in that it uses three oil pumps: one is
a feed pump for the crankcase from the oil tank,
the
second is a scavenging pump which scavenges oil
to the oil tank and the third is feed pump for
the
transmission. All three pumps are located inline
and moved by an oil pump driven gear. This
system is
more compact, has improved durability and
provides better shift feel for the QuadRacer
450.
The QuadRacer’s five-speed transmission is
exceptionally compact with the larger 1st and
2nd gears
located on the outside and the smaller 3rd, 4th
and 5th gears located inboard to keep the
transmission
very compact. This narrow transmission also
allows the clutch to be positioned close to the
centerline
for optimum mass centralization and improved
handling performance.
The center-mounted stainless-steel exhaust
system is designed for maximum performance, and
the central
muffler placement improves stability and optimum
handling performance through the corners.
Chassis
The chassis for the QuadRacer 450 was designed
with the racetrack in mind and features superb
handling
and awesome stability, maximum durability and
innovative new technology for the ultimate
racing ATV
chassis. Low and wide were the main goals when
designing the chassis and the LT-R450 does not
disappoint. The frame features a
high-tensile-steel construction with a compact,
lower profile and a
lower center of gravity for unbelievable
handling performance. The QuadRacer also
features a unique
steel rear swingarm for higher durability and
increased flexibility for the racetrack.
Front suspension is an independent
double-wishbone system with long wheel travel
while still keeping
the low center of gravity. The ultra-wide A-arm
features steel round tube construction on both
upper and
lower A-arms with a forged-aluminum knuckle for
maximum strength. Front suspension features
Kayaba
piggyback reservoir-style shock absorbers with a
massive 40mm piston, a 14mm shock rod, and
three-way
adjustability for a race-ready front suspension.
Out back, a Kayaba piggyback reservoir rear
shock boasting
a 50mm piston and 18mm rod provide incredible
damping and durability with adjustable preload,
rebound
and both high-speed and low-speed compression
adjustments.
Wheels also follow closely with the low and wide
theme of the QuadSport R450. Front wheels are
10 x 5.5 inches shod with Dunlop radial tires
designed specifically for the LT-R450. Those
special Dunlop
tires are also mounted at the rear on 8 x 8.0
pressed-aluminum-alloy wheels. The combination
of both
sets of pressed-aluminum wheels and special
Dunlop tires create an aggressive and
low-handling
package for maximum performance that the
QuadRacer 450 racer demands.
Dual hydraulic front disc brakes provide maximum
stopping power featuring dual-piston calipers,
160mm front brake rotors and resin brake hoses
for improved lever feel. Rear brakes consist of
an
190mm rear disc combined with a single-piston
caliper and a forged-aluminum rear brake mount
with a parking brake as well.
Footpegs feature a rugged, serrated design for
maximum foot grip with a wider 46mm width, a
lightweight
aluminum mud guard brace and a forged-aluminum
brake pedal. Chassis protection comes in the
form of a
sturdy front bumper and a durable, high-impact
skid plate that resists denting, bending and
corrosion while
still sliding easily over rocks and roots.
Styling
An aggressive machine like the QuadRacer 450
demands a radical look to complement the amazing
performance. From the sharply styled fenders, to
the T-shaped seat the LT-R450 has a race ready
look
fresh for the motocross track. Front and rear
fenders are designed to be lightweight and
accentuate the
sharpness of the overall styling of this racing
machine. A newly designed, multi-reflector
headlight reflects
the high-performance heritage of Suzuki
sportbikes like the GSX-R and Hayabusa. This
unique headlight is easily removable with a single bolt making it
racetrack ready in a matter of seconds. Further
enhancing
the sharp look are aggressively styled radiator
shrouds that also help improve cooling of the
machine at
racing speeds.
The T-shaped seat, when combined with a
seamless surface from the fuel tank covers and
side panels
provide maximum rider mobility and improved
rider control. Finishing things off is a
maintenance- free LED
taillight that boasts minimal weight, compact
design, low electric consumption and maximum
durability
while still providing a sporty look when
combined with the new center-mount muffler.
The QuadRacer R450, designed to be the most
race-ready, high-performance sport ATV on the
market.
Aggressive styling, unmatched performance and a
race-ready chassis.
The QuadSport R450 — the definition of
race-ready performance is here.
LT-R450 (K7) AT A GLANCE
Suggested Retail: $7,399 Engine Type: Four-stroke, DOHC, fuel-injected, liquid-cooled, single-cylinder Transmission: Five-speed manual clutch Bore x Stroke: 95.5mm x 62.8mm Front Suspension: Dual fully adjustable Kayaba piggyback-reservoir race-ready shocks, 10.0 inches wheel travel Rear Suspension: Fully adjustable Kayaba single shock with piggyback reservoir, 10.9 inches wheel travel Wheelbase: 50.6 in. (1285 mm) Dry Weight: 368 lbs. (167 kg)
QUADRACER 450R (K7)
SPECIFICATIONS
DIMENSIONS AND DRY MASS
Overall length
..................................1845 mm (72.6
in)
Overall width
....................................1245 mm
(49.0 in)
Overall height
..................................1085 mm (42.7
in)
Wheelbase
......................................1285 mm
(50.6 in)
Front track
........................................1045 mm
(41.1 in)
Rear
track............................................985
mm (38.8 in)
Ground clearance
................................240 mm (9.4 in)
Seat height
........................................780 mm
(30.7 in)
Dry mass
..............................................167
kg (368 lbs)
ENGINE
Type ............................Four-stroke,
liquid-cooled,DOHC
Number of cylinders
....................................................1
Bore
................................................95.5
mm (3.760 in)
Stroke
..............................................62.8
mm (2.472 in)
Displacement ................................450
cm3 (27.5cu. in)
Compression ratio
..............................................11.7:
1
Fuel system
..............................................Fuel
injection
Air cleaner
..........................Polyurethane foam
element
Starter system
....................................................Electric
Lubrication
system..........................................Dry
sump
Idle speed
..........................................1800 ±
100 r/min.
DRIVE TRAIN
Clutch
............................................Wet
multi-plate type
Transmission
..................................................5-forward
Gearshift pattern ................1 down 4 up,
foot operated
Primary reduction ratio
............................2.851 (77/27)
Gear ratios, Low
......................................2.076
(27/13)
2nd
..........................................................1.647
(28/17)
3rd
............................................................1.333
(28/21)
4th
............................................................1.095
(23/21)
Top............................................................0.913
(21/23)
Final reduction ratio
................................2.571 (36/14)
Drive chain ........................ RK
520SMOZ10S, 96 Links
CHASSIS
Front suspension..........Independent, double
wishbone,
coil spring, oil damped
Rear suspension ..................Swingarm
type,coil spring,
oil damped
Front wheel travel
..............................254 mm (10.0 in)
Rear wheel travel
................................277 mm (10.9 in)
Caster
....................................................................8.0°
Trail
......................................................30
mm (1.18 in)
Toe-in
...................................................................
0 mm
Camber
..................................................................–3.0°
Steering angle
..........................................................41°
Turning radius
..........................................3.5 m
(11.5ft)
Front brake
..........................................Disk
brake, twin
Rear brake
....................................................Disk
brake
Front tire size ........................AT20 x 7
R10*** tubeless
Rear tire size ........................AT18 x 10
R 8*** tubeless
ELECTRICAL
Ignition type
..............................Electronic
ignition (CDI)
Ignition timing ..........................8°
B.T.D.C. at 1800 rpm
Spark plug
..................................................NGK
CR8EB
Battery ................................12 V
21.6 kC (6 Ah)/10 HR
Generator ..........................Three-phase
A.C. generator
Main
fuse................................................................20
A
Fan fuse
........................................................10
A/10 A
Headlight
................................................12
V 40/40 W
Brake light/Taillight
..................................................LED
Neutral indicator light
..................................12 V 3.4 W
Reverse indicator light
................................12 V 3.4 W
Coolant temperature warning light
..............12 V 3.4 W
CAPACITIES
Fuel tank, including
reserve..................................10.0 L
(2.6/2.2 US/Imp gal)
Engine oil, oil change
..........................Oil tank 1200 ml
(1.3/1.1 US/Imp qt)
Engine 400 ml(0.4/0.4US/Imp qt)
filter
change....................................Oil
tank 1300 ml
(1.4/1.1 US/Imp qt)
Engine 400 ml(0.4/0.4US/Imp qt)
overhaul..........................................Oil
tank 1400 ml
(1.5/1.2 US/Imp qt)
Engine 400 ml(0.4/0.4US/Imp qt)
Coolant ..................................1.4 L
(1.5/1.2 US/Imp qt)
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